Combining UV Inkjet and dry toner technology in a digital label printing business

The Xeikon 3300

Before he started Premier Markings, Gary Moody gained over 20 years of experience as a characterization salesperson. Premier Markings started in 2008. It started as a digital printing company and that was a deliberate choice. With his expertise, and with the trends in the market of labels, industry veteran Gary realized that if he were to start his manufacturing capability information technology had to exist with digital press. There was no place for a flexo press in the concept Gary'due south Premier Markings. The company started with a low book tabletop characterization printer, ideal for very short run labels of 500 pieces. Soon it became articulate that a productive loftier-quality printing label press was needed to make the visitor a success. After researching the supplier market place thoroughly, Premier Markings decided to buy a Xeikon 3030 in 2013.

After a learning bend, demand requests and accelerating productivity measures, Premier Markings realized they needed a 2d printing. This would make them more productive because they would avert many substrates changes on the printing. A second Xeikon 3030 came in. Soon even those presses were nearing capacity so one of the Xeikon 3030 presses was upgraded to a Xeikon 3300, which basically doubled its chapters. Gary further noted, "That is very unique with the Xeikon dry toner series of presses, you can first with an entry level press and so upgrade on site when the business grows and you accept extra funds to invest."

The introduction of UV Inkjet

In January 2020, the Xeikon PX3000 UV inkjet motorcar replaced the Xeikon 3030. Gary states, "It was a tough decision to cull what type of inkjet printing to go for as there are alternatives to the Panther (PX3000) from Xeikon. Somewhen, an impressive demo at the Xeikon Chicago Innovation Middle as well as knowing the certainty of having the very reliable Xeikon team at hand made the deviation, and we opted for the Xeikon PX3000. Furthermore, the fact that the PX3000 uses the Xeikon X-800 as digital front-end was a big factor too. It is an invaluable tool in our business to make the almost of digital printing and the fact that all our presses are driven past that aforementioned front-end is a large reward. So today Premier Markings is running a Xeikon 3300 and a Xeikon PX 3000."

UV inkjet versus dry toner electro photography

Originally, Gary thought that inkjet was the hereafter for everything, but Premier Markings learnt information technology is not that elementary. Both dry toner and UV inkjet accept their benefits. Yes, dry out toner has benefits in terms of food-safe toner compliance and UV inkjet labels are very durable, but Premier Markings points at other aspects too. Gary compares the presses as follows: the dry out toner press is a very consistent automobile, but it requires more than maintenance. The inkjet press needs less maintenance but is more vulnerable. The labels look different and each technology has its forte in terms of printing quality. So how to decide what chore to print on UV inkjet and what chore to print on dry out toner electrophotography (EP)? Kickoff at that place is the label stock cistron. Some substrates only work properly on dry toner, like estate or wine label stock, stock that has a structured surface. Matte BOPP is another substrate which Premier Markings only runs on dry toner. Other substrates simply work better on inkjet, for instance chrome substrates based on PP. Apart from these considerations, longer runs keep the Panther. And then, if the UV inkjet printing still has excess chapters, all other jobs that can be printed well on the Panther will be printed on UV inkjet.

Why customers buy labels from Premier Markings

Premier markings has a website to promote their business organization, but most of their customers come to them via word of mouth. Premier Markings prints a whole range of unlike labels. Over the years they've go the Go-To Site in the Toronto-expanse for arts and crafts beer labels. They print a lot of nutraceutical labels and labels for the cannabis manufacture. Lately, due to COVID-19, a lot of hand sanitizer labels were printed. Labels are sold to customers without actively making the distinction betwixt UV inkjet or EP. The substrate the labels need to be printed on and the production planning basically defines what press a label is printed. Finishing is existence done offline on GM equipment Finishing is done offline on a Xeikon solution. Many of the jobs produced are matte laminated, even the UV inkjet labels.

Gary mentions the variety of labels he produces, "A typical digital task is rotating alert labels; a product that has different warning messages or pictures. Different pieces of the aforementioned production on the shelf need to prove different warnings. I don't come across how you could possibly impress that on a flexo press. Another job case Gary notes: "200,000 peanut butter jar labels 2×9 inch on the Xeikon 3300; We ran a chore of i,000000 labels on the Panther. My flex printer colleague could not realize this job in 3 days, so we did information technology on the UV inkjet printing. 2 years ago, this flexo label printer produced more than labels for united states than Premier Markings printed for his customers. Last year that changed. He knocks on our door to print jobs digitally quite frequently, while we need his flexo capability less and less. This evolution volition only continue in the years to come." Nosotros accept the flexibility to run all sorts of labels in different quantities in much less time.

Successful in label printing

Premier Markings is a prime instance of a store being very successful in label printing by existence active, innovative and knowing when the trends shift – doing it the right mode. Information technology is a purely digital label press shop with 11 employees. Since its start, the company has experienced double digit growth every yr. Information technology perfectly combines dry out toner EP technology and UV inkjet technology. Gary: "Premier Markings is very happy with Xeikon. Our business organization is very profitable and thanks in part to Xeikon and its squad."

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Source: https://packagingsouthasia.com/consumables/flexo-plates/combining-uv-inkjet-and-dry-toner-technology-in-a-digital-label-printing-business/

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